CE Certified
ODM Catalog Spotlight
CE-Certified Wholesale Plush & Mascot Solutions
Explore our top-tier ODM character suits, foam mascots, and custom plush toys engineered for promotional campaigns, commercial sports leagues, and global retail distribution.
EN71 / ASTM
Factory Direct Custom Mascot Costume Walkable Lion Plush Character Suit OEM ODM Sports Team & Event Costume EN71 ASTM
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Custom Logo
Leehom Customized Foam Mascot High Quality Plushie Customized Mascot Company Logo Anime Stuffed Plush Toys Dolls Customization
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Performance Grade
Leehom Customized Foam Mascot Hot Sale Cartoon Character Costume Cartoon Costume Show Performance Costume
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Wholesale ODM
Shengye Factory Wholesale Cheap Price Custom Glasses Teddy Bear Fur Plush Mascot for Cartoon Character Display Mascot Costumes
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Outdoor Advertising
Leehom Customized Foam Mascot Soft Plush Adult Rabbit Mascot Costume Cosplay Luigi Walking Character Outdoor Advertising
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Promotional OEM/ODM
Customizable Fox Mascot Plush Toys Factory OEM ODM Wholesale Soft Stuffed Animal High Quality Plushie for Promotional Gifts
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Professional Design
Shengye Factory Custom Professional Cartoon Design Adult Soft Plush Mascot Manufacture Lion Polar Bear Mascot Costume For Sale
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Track Record of Industry Leadership
30+ Years of Manufacturing Integrity & Innovation
As a core manufacturing division of The Beverly Hills Teddy Bear Company family, CustomPlush.com brings unmatched expertise to OEM/ODM custom toy creation.
30+
Years Industry Experience
15,000+
Custom Toy Lines Produced
100%
CE & EN71 Pass Rate
500+
Fortune 500 & Global Clients
Why Choose Our ODM Facility
The P.R.I.C.E. Manufacturing Advantage
We operate under a rigorous operational framework engineered to protect brand equity, guarantee regulatory compliance, and maximize retail margin velocity for enterprise buyers worldwide.
P
Product Excellence
Creating market-ready custom plush and mascot costumes that turn heads on retail shelves and generate high sell-through rates. From initial pattern engineering using 3D CAD design to selecting hyper-tactile, high-density plush fabrics (350+ GSM), we engineer products built for commercial success.
R
Uncompromising Reputation
Doing business with absolute transparency, integrity, and operational accountability. Trusted by iconic global brands including Disney, Coca-Cola, Target, and Amazon, our facilities maintain strict ethical audits (BSCI, SMETA, Disney FAMA) ensuring zero compromise on labor standards or product safety.
I
Technical Innovation
Pioneering advancements in plush stuffed animal craftsmanship. We integrate ultra-lightweight ergonomic foam structures for walkable mascots, eco-conscious rPET recycled polyester fibers, high-fidelity digital sublimation printing, and embedded smart micro-electronics (sound chips & sensors).
C
Collaborative ODM Partnership
Working alongside your brand strategy team as a seamless extension of your supply chain. We offer zero-risk iterative prototyping with unlimited sample revisions until your physical mascot plush matching your exact PMS colors and vector specifications is 100% perfected.
E
End-to-End Execution
Providing turnkey supply chain management from raw material sourcing, mold-making, high-precision automated laser cutting, and double-stitched reinforced seam sewing to mandatory 3rd-party laboratory testing, custom retail packaging design, and global DDP freight logistics.
Regulatory Authority
CE Certification & Comprehensive Global Compliance Standard
Navigating global toy safety directives requires technical precision. Every batch of custom plush toys and mascot character suits manufactured at our facilities undergoes mandatory third-party testing (SGS, TÜV, Intertek) to earn full compliance certifications across top international jurisdictions.
| Certification Standard | Target Region | Scope of Physical & Chemical Testing | Compliance Status |
|---|---|---|---|
| EN 71-1:2014+A1:2018 | European Union (EU / CE Mark) | Mechanical & Physical Properties (Seam tensile strength >70N, torque tests, small parts hazard prevention for 0-36 months). | 100% Certified |
| EN 71-2:2020 | European Union (EU / CE Mark) | Flammability Assessment (Rate of flame spread testing on soft-filled plush, faux fur, and wearable mascot fabrics). | 100% Certified |
| EN 71-3:2019+A1:2021 | European Union (EU / CE Mark) | Migration of 19 Heavy Elements (Strict limits on Lead, Cadmium, Arsenic, and Organotin compounds in textiles & dyes). | 100% Certified |
| ASTM F963-17 / CPSIA | North America (United States) | Total Lead content (<90 ppm), Phthalates prohibition (8 restricted plasticizers), tracking labels, and physical bite/tension testing. | 100% Certified |
| REACH Annex XVII | European Market | AZO dye colorants testing, Polycyclic Aromatic Hydrocarbons (PAHs), and Chemical Substance Safety verification. | 100% Certified |
| ISO 8124 Part 1-3 | International / Australia / NZ | Global baseline safety standard covering mechanical, flammability, and heavy element migration across plush product categories. | 100% Certified |
Internal Quality Assurance Protocol: Dual-Stage Metal Detection
To guarantee 100% child safety, every custom plush item passes through automated high-sensitivity needle detection machinery twice—once after sewing completion and once immediately prior to sealed carton box packaging—eliminating any possibility of stray metallic objects.
Industry Foresight
Future Procurement & Plush Manufacturing Trends
Stay ahead of consumer market shifts. B2B procurement in the toy and merchandise sector is evolving rapidly towards sustainable materials, sensory interactivity, and resilient supply chains.
1. The Rise of Circular Economy & GRS-Certified Recycled Plush
Global corporate procurement teams are prioritizing ESG (Environmental, Social, and Governance) targets. Modern plush buyers are moving away from virgin polyester to Global Recycled Standard (GRS) fabrics derived from ocean-bound post-consumer plastic bottles. Our factory delivers fully certified eco-plush lines—using 100% recycled outer fabric and GRS polyester stuffing—without sacrificing silkiness, color vibrancy, or CE safety standards.
2. Smart Interactive Plush & Sensory Therapeutic Toys
Plush toys are transcending traditional soft goods. Market demand is surging for sensory-weighted stuffed animals, therapeutic anxiety-relief plushies, and IoT-enabled interactive characters featuring embedded sound chips, RFID tags, or recordable modules. ODM partners must possess specialized electronics assembly capabilities, ensuring battery safety compartments conform to CE RED (Radio Equipment Directive) and UL electrical safety mandates.
3. High-Fidelity IP Mascot Adaptation & Blind Box Ecosystems
Driven by global collectible pop culture, gaming studios, and sports franchises, character mascots require ultra-precise 3D pattern translation. The market is shifting heavily toward micro-plush blind boxes, mystery capsules, and premium licensed mascot costumes. Success demands factories capable of micro-stitching detail, custom embroidery, and tight tolerance quality control across high-volume production batches.
4. Supply Chain Transparency & Digital Prototyping
Procurement managers no longer accept traditional 12-week sampling cycles. The future belongs to ODM manufacturers leveraging 3D digital pattern simulation software to render true-to-scale virtual samples in 48 hours. This drastically reduces sampling waste, accelerates time-to-market for promotional events, and allows buyers to approve seam lines and logo placements prior to physical needlework.
Precision Engineering
Step-by-Step ODM Manufacturing Workflow
From a napkin sketch or 2D vector art to container-ready freight, our structured product development pipeline guarantees zero surprises.
01
Art & Spec Analysis
Submit your character artwork, 2D drawings, or brand brand guidelines. Our engineering team reviews fabric options, dimensions, target price-points, and age-grading criteria to issue a itemized quote.
02
3D Patterning & Sample
Master plush sculptors craft a physical prototype sample. We refine expressions, seam contours, and embroidery detailing with unlimited revisions until your team awards 100% written approval.
03
Lab Testing & Tooling
Before mass sewing, pre-production golden samples undergo rigorous physical pull-testing, flammability chamber evaluations, and CE / EN71 chemical screening at accredited laboratories.
04
Scaled Mass Assembly
Automated laser fabric cutting, precision machine embroidery, hand assembly, dual metal detection, custom hang-tag attachment, and sealed export carton loading for global fulfillment.
Procurement Guidance
Frequently Asked Questions for B2B Plush Procurement
Essential answers regarding minimum order quantities, safety testing protocols, intellectual property protection, and OEM/ODM manufacturing lead times.
What certifies a plush toy manufacturer as genuine "CE Certified"?
CE marking indicates that a toy meets all essential safety requirements of the European Toy Safety Directive (2009/48/EC). As an ODM manufacturer, we build products that pass physical/mechanical testing (EN 71-1), flammability testing (EN 71-2), and chemical/heavy element migration limits (EN 71-3). Full EC Declaration of Conformity (DoC) documentation and third-party laboratory test reports are provided with your production run.
What is the typical Minimum Order Quantity (MOQ) for custom ODM plush production?
Our standard production MOQ for custom plush toys generally starts at 1,000 to 2,000 pieces per design, depending on the size, fabric complexity, and custom accessory requirements. For large walkable mascot character suits or specialized enterprise promotional items, lower batch volumes can be accommodated. Contact our team to discuss scalable tier pricing tailored to your quantity targets.
How do you protect customer Intellectual Property (IP) and proprietary designs?
Intellectual property protection is fundamental to our business model. We execute legally binding Non-Disclosure Agreements (NDAs) prior to receiving artwork. All master patterns, CAD files, molds, and artwork remain 100% your exclusive property. We never resell, display, or distribute proprietary client character designs without explicit written consent.
What is the production timeline from artwork submission to final delivery?
The complete timeline includes physical prototype development (typically 2 to 3 weeks), prototype approval and lab safety testing (1 to 2 weeks), and mass production assembly (typically 30 to 45 days depending on total order volume). Freight transit times vary by destination, ranging from 7 days via express air freight to 25–35 days via ocean container shipping.
Can you manufacture plush toys using eco-friendly or recycled materials?
Yes! We offer full Global Recycled Standard (GRS) certified options. This includes plush fabrics woven from recycled PET beverage bottles, 100% recycled cotton fillings, organic cotton outers, and plastic-free or FSC-certified cardboard retail packaging options designed to satisfy modern corporate sustainability goals.
What is the technical difference between OEM and ODM plush manufacturing?
OEM (Original Equipment Manufacturing) means we build a plush toy strictly based on pre-existing patterns, tech packs, and specs provided entirely by the buyer. ODM (Original Design Manufacturing) means our team actively designs, pattern-engineers, and develops the product solution based on your high-level concept, character illustration, or strategic target market price point.